Monday, May 4, 2009

Electronically commutated motors

Such motors have an external rotor with a cup-shaped housing and a radially magnetized permanent magnet connected in the cup-shaped housing. An interior stator is positioned in the cup-shaped housing. The interior stator has a laminated core having grooves. Windings are provided within the grooves. The windings have first end turns proximal to a bottom of the cup-shaped housing and second end turns positioned distal to the bottom. The first and second end turns electrically connect the windings to one another. The permanent magnet has an end face rom the bottom of the cup-shaped housing. At least one galvano-magnetic rotor position sensor is arranged opposite the end face of the permanent magnet so as to be located within a magnetic leakage of the permanent magnet and within a magnetic leakage of the interior stator. The at least one rotor position sensor is designed to control current within at least a portion of the windings. A magnetic leakage flux concentrator is arranged at the interior stator at the second end turns at a side of the second end turns facing away from the laminated core and positioned at least within an angular area of the interior stator in which the at least one rotor position sensor is located.

ECM motors are increasingly being found in forced-air furnaces and HVAC systems to save on electricity costs as modern HVAC systems are running their fans for longer periods of time (duty cycle).[6] The cost effectiveness of using ECM motors in HVAC systems is questionable, given that the repair (replacement) costs are likely to equal or exceed the savings realized by using such a motor.[citation needed]

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